DATE

PAGE OR PART N0.

DESCRIPTION

TIME

Total recorded time------------->

950.20

2/5/11

E01 P01

tap and mount oil temp sender in sump plate, fabricate breather pipe from engine through rear baffle fence

2.00

2/4/11

E01 P01

Purchased 14 X 1.5 tap for oil temp sender and 5/8 tubing bender

2/2/11

E01

Install 2 stud mounts for fuel level sender control unit, install lead for oil pressure sender

3.00

2/1/11

E01

troubleshoot master switch- had to move keyway up- schematic of switch shows off position up, wire and label charge relay, charge light, verify mag switch wiring, temporarily install tank, make 4 brackets for radio

2.50

1/31/11

P01

clean out inside of exhaust pipes, mark and drill holes for exhaust thermocouples

1.50

1/27/11

E01

Install 2 cht probes on left cylind head, route mag kill wires

0.60

1/26/11

E01

Install 2 right side temp sensors, broke screw off in head and had to remove

1.00

1/25/11

E01

solder ground wires and route 27 and 27- mag kill wires, cleco 3 firewall wire clamps, clean up firewall wiring

1.50

1/24/11

E01

install wire 38 to switch, work on wire list

1.50

1/23/11

P01 E01

make return line for oil separator to engine, wire up terminal block on firewall, modify schematic for 4 more wires- 2 more wires through firewall

1.50

1/22/11

E01P01

work on tidying harness, install clamps to run coax to rear on left and right, drill and rivet oil separator

4.00

1/20/11

E01

wire stroe, nav, and pfd power leads to panel switches- all switch wiring done

2.00

1/19/11

E01

Complete 5 switches connections at panel

1.50

1/18/11

E01

fabricate wires for mag switch conns, install several clamps for harness

2.00

1/17/11

E01

start cleaning up wire harness

1.50

1/16/11

E01

install all wiring in molex connector for radio tray, install comm antenna, install coax tray connector

3.00

1/12/11

E01

assemble and solder TED 9-20-10 right angle coax tray connector to rg400 coax- had to make custom bushing for cable in connector, ordered more molex conns from steinair and coax conns from aircraft spruce

1.50

1/11/11

E01

bought rj59 that was too stiff, screw around with several coax connectors, terminate a couple wires to radio tray

1.50

1/10/11

E01

start assembling radio harness connectors

2.00

1/8/11

P13 P30

trim oil cooler baffle, finally got cowl to fit over all baffling, clean shop, cut out 2 fuel filler doors, drill and cleco to cowl

3.00

1/5/11

P13

trim oil cooler baffles

1.00

1/3/11

P13

trim front upper baffles

3.00

1/1,2/11

P13

work on fitting baffles- cowl on and off a million times

5.00

12/31/10

P13

remove cowling and lay in inner patches on left and right bottom corners

1.00

12/30/10

P13

prepare surfaces and apply patches to cowl bottom corners

2.00

12/28/10

P13

remove cowl, fit front baffle seal, refit cowl onto fuse, rt side too low on bottom piece, hangs out at corner

1.00

12/27/10

P13

cut slices in bottom corners of cowl and refit onto fuselage

0.50

12/26/10

P13

start fine tuning of cowl and baffle fit

4.00

12/24/10

P13

finish riveting cowl hinges (day off work)

5.00

12/23/10

P13

prep cowling for rivets into hinges

1.00

12/22/10

P13

fit side baffles back onto engine with seals installed

1.50

12/21/10

P30

install baffle for oil cooler

0.50

12/20/10

P30

Cut 2 strips for oil cooler and rough fit seal

1.00

12/18,19/10

P30

work on engine baffle seals

5.00

12/17/10

P30

make pattern and mark piece p30-36

0.30

12/16/10

P30

Fabricate 3 more strips for baffle, left p30-42,44,46

1.50

12/15/10

P30

work on 2 strips for baffle seal p30-39,43

1.00

12/14/10

E01

clean up wire harness for PTT, mount 3 clamps on headphone harness and bundle with shrinkwrap tape

1.00

12/13/10

E01

assemble PTT switches and control sticks

1.00

12/12,12/10

headset bracket fabricate and install, wire harness to headset jacks, terminal block on firewall, file seat pan, cleco control rod cover, cut control sticks 2 inches

5.00

12/7/10

P13

add more layers to cowl tab

0.50

12/6/10

e01,p13

order wire for headsets and terminal block parts, fabricate fiberglass tab for cowling

1.00

12/4-5/10

cut panel for radio and LRI, dissassemble molex connector for radio, review wiring for headsets

5.00

11/30/11

E01

work on fitting wiring harness

1.00

11/25-29/10

P30

continue to work on fitting baffle inside cowling, fitting seals

8.00

11/24/10

P30

work on baffle pieces bending and trimming, cut for intake pipes and seals

0.50

11/22/10

P30

start making bends on fence baffle, remake rt side baffle P30-32

2.00

11/20-21/10

E01

mount rdac, charge relay, install most of wiring for start and charge, CD ignition, xpdr, mag ground, ground G3, work on wire numbering and labels, revised schematic with numbers

12.00

1/19/10

E01

work on wiring

2.00

11/15/10

E01

make new b and c order for relay new master switch, other electrical items

11/14/10

E01

revise schematic, mount G2 ground on firewall

2.00

11/13/10

E01

update website, build order from b and c for relays, cable, wire, etc

4.00

11/12/10

E01

review schematic

11/8/10

set cowling aside, remove glareshield, start laying out electrical components

1.00

11/7/10

P13

mate cowl halves, pilot drill and cleco all hinge halves except lt and rt rear bottom, cut fuel filler and oil cooler and exhaust openings

6.00

11/6/10

P13

cut rt cowl bottom centerline and exhaust and windshield bow

2.00

11/4/10

P13

cut rt cowl centerline top and bottom rear edges, grind clearance on windshield bow for 3 dzeus receptacles

0.50

11/3/10

P13

refit rt cowling, drill holes for dzeus fasteners- need to clearance windshield bow holes for dzeus, marked cut lines for top and rear edges, need to mark bottom centerline thru prop and nose gear and frewall

2.00

11/2/10

P13

fit lt cowl, mark and cut side

1.00

10/31/10

P13

ordered southco fasteners

10/30/10

P13

fit side hinge on rt cowl

0.80

10/29/10

P13

mixed epoxy, patched in back side of rt cowl

0.50

10/28/10

P13

trimmed rt side of cowling too much!

0.50

10/27/10

P13

cut and drill all hinge halves for cowling, lay out hinges on hinge pins

2.00

10/25/10

P13

work on rt cowl, ordered fuse panel and connectors from b and c

1.00

10/24/10

P01 P13

dismount, remount engine two times to correct thrust angle, start trimming back edges of cowl

4.00

10/23/10

P01 P13

work on cowl fit, find thrust line down, make fuel line from firewall to carb

1.50

10/21/10

P13

test fit rt cowl

0.50

10/20/10

P13

cut prop hub holes in cowl, sent email to kerry about fitting cowl around hub

1.00

10/19/10

order fittings for fuel line with -06 hose

10/18/10

P30

re do oil cooler lines, clean shop

2.00

10/17/10

P01

construct oil cooler baffle, fittings, lines for cooler assy to engine, trim neck of fuel tank, build prop alignment spacer

5.00

10/16/10

E01

connect wiring from transponder to encoder, shop b and c for connectors

1.50

10/12/10

E01

ordered rdac and egt sensors, figure out thread sizes for strainier

10/10/10

E01

study wiring for transponder and encoder, ordered crimpers

1.00

9/29/10

finish installing nutserts on panel brackets

2.50

9/28/10

work on nutserts panel bracket

0.50

9/27/10

cleco in glareshield to finish drilling glareshield to panel brackets

0.50

9/23/10

finish installing nutserts in lower crosstie

0.50

9/22/10

install most of rivnuts in lower crosstie, rivet and rivnut switch bracket

1.50

9/21/10

make spacers for rivnuts on panel mountings

1.00

9/20/10

install rivnuts in left bracket

0.50

9/19/10

install rivnuts in right bracket for instrument panel lower crosstie

1.00

9/16/10

remake switch bracket

1.00

9/15/10

cut, drill, bend switch bracket

1.50

9/14/10

P30

rivet control mounting bracket to lower dash crosspiece, fit in throttle lever, pitch wheel and mixture cable

1.00

9/13/10

P30

fit lower dash crosspiece support for center control quadrant, drill and dimple

1.00

9/12/10

P30

cut drill and polish bracket for throttle and mixture

2.00

9/11/10

P30

remove exh studs, install exhaust, install intake and carb, start fitting throttle quadrant to panel

3.00

9/10/10

P30

fit intake pipe, grind mount area to clear lower magneto, mark and drill bolt hole for mounting bolt

1.50

9/9/10

P30

clean shop, review plans for baffles, oil cooler

9/5/10

P01

adjust valves, gap and install plugs, cut studs, install intake elbows, clean out intake tube, start fitting intake manifold

3.00

9/4/10

P01

refit left brake/wheel, fit brake cables, hang engine on mount

3.00

9/2/10

P01

install engine accessory adapter plate, install trigger shaft, alternator stator, test fit alternator mount plate/statr assembly

1.00

8/31/10

P01

install rear main seal, install flywheel, install oil cooler block off plate

2.50

8/30/10

P01

install prop lugs, fuel pump block off and breather plate

1.00

8/29/10

P01

Cut 4 pushrod tubes, install 2nd rocker arm, install oil screen and pump

2.00

8/23/10

P01

cut three studs on Lt. Side of engine and start fitting rocker shaft

1.50

8/19/10

P01

finish shimming and making pushrods for one side of engine and assemble

1.00

8/16/10

P01

emailed Kerry about shimming rocker shafts, he sent me new pages of assembly manual detailing rocker arm install and pushrods

8/15/10

P01

cut head studs for rocke3r arm clearance one side

1.50

8/14/10

P01

install both cylinder heads

3.00

8/10/10

P01

gapped rings and re-install piston in #1 cylinder, locate and prepare heads, shims,gaskets, pushrod seals, washers and nuts, install shims and head gaskets

1.50

8/9/10

P01

received replacement cylinder, fit cylinder #2, set deck height, need to grind fin for clearance for case nut

1.00

8/5/10

P01

set deck height on Lt. Cylinders 3,4

1.00

8/4/10

P01

resolved cylinder issue with Kerry, installed fittings on gascolator

0.50

8/3/10

P01

discovered pits in cyl #2, send email to Kerry, update website

1.50

8/2/10

P01

set up and measure deck height in cyl #1

1.00

8/1/10

P14

Re-make battery top strap and rivet box to firewall, sand down bases of three cylinders to fit case

4.00

7/31/10

P14

drive to wick's for battery and bolts and misc, finish battery box, fit,drill,cleco, install contactor, cut and finish batt top strap

4.50

7/30/10

P14

locate, drill, and mount voltage regulator, locate, drill, and mount ign. Coils and gascolator, mark and cut battery box, shop online for fuel and oil fittings

4.50

7/27/30

oshkosh- last time staying at Waynes

7/15/10

search fot throttle installations

Study plans for firewall preparation

0.50

7/10/10

fabricate, fit, dril and cleco brackets for xpdr which protrudes from panel 1/2 ", fit, drill, and cleco mounting plate for encoder bracket with room for AHRS unit in future

3.00

7/6/10

read electrical schematics for xpdr and encoder hookups, consider changing mounting of xpdr for better fuel tank clearance

2.50

6/29/10

G01

fit fuel tank to check clearance with xpdr- very very close, fit and pilot drill cross tie support for rear of xpdr

1.00

6/28/10

ordered replacement connector pins for rewiring connector for xpdr

6/27/10

F07

cut panel hole for transponder, work on support for rear of xpdr

2.00

6/20/10

F07

fit and pilot drill lower panel cross tie, mark panel for instruments, cut 1st hole for stratomaster

5.00

6/15/10

F07

fit and pilot drill 3 panel mount angles, fit and pilot drill inst. Panel blank

2.50

6/14/10

F07

cut 2nd inst panel blank, mark and cut 3 panel mount angles

2.00

6/13/10

F07

cut 1st panel blank, deburr glareshield, fit and drill lower panel cross tie

3.00

6/8/10

F07-07

cut out panel suppot angles, clamp fit lower panel cross tie

0.70

6/7/10

F07-06RL,07RL

clean shop, marked new panel support angles- remaking shapes for lowered panel, make replacement pieces for panel cross tie

1.50

5/25/10

Received replacement set of pistons

5/13/10

Sonex rec'd pistons

5/10/10

P01

sent piston set back to Sonex

5/8/10

P01

work on installing 1st cylinder, chipped finish on bottom of jug

2.50

5/7/10

P01

ordered engine parts from Jegs and Wicks

5/4/10

P01

mount engine block on stand, pull one jug, measure ring end gap- good

0.50

5/3/10

P01

bolt engine case together

2.00

5/1/10

P01

install crankshaft and cam into case

0.50

4/29/10

P01

installed connecting rods onto crankshaft

1.00

4/27/10

P01

assemble cam gear

1.00

4/26/10

start cleaning engine case

1.50

4/25/10

F06

fit drill cleco glareshield, fit and mark inst panel

3.00

4/24/10

F07

cut firewall angles -09 center, -10 side (2), -08 tank stop angles, -05 crosstie, fit drill and cleco cross tie assembly, test fit tank straps

5.00

4/20/10

F07

cut glare shield

0.70

4/19/10

F07

mark glare shield

0.30

4/14/10

routed rt brake cable, pulled tape off engine case, updated website

1.50

4/13/10

P01

clean, tape, and paint engine case

1.50

4/11/10

L02 L01-02

fit and install nose wheel, temp install mount, set fuse on gear, fit and mount 2/3 of seat belt bolts, install main gear brace thru bottom of fuse

6.00

4/10/10

L01

fit brake backing plates, work on fitting wheels and bearing races on main gear wheels

10.00

4/9/10

engine delivered

4/7/10

L01

bend and drill out cable guide tubes R,L

0.75

4/3/10

C01

assemble and install control stick assembly

4.50

3/30/10

L01

mark and drill pilot holes for axles thru gear legs, 3rd tech inspection by Gale

1.00

3/29/10

L01

got v-block from wicks, drilled axles for cotter pins, drill fronts of axles for hole in leg

0.50

3/25/10

made wicks order for v-block, grommets for brake cables, c-sunk rivets for spar box, tap 10-32 holes in end of axles

1.50

3/24/10

L01

update website (1.0), finish bolting gear mounts into fuselage, start working on method to set gear spindle height and toe-in

3.50

3/23/10

L04

finish rivetting fwd fuse bottom skin, start installing bolts on main gear mounts

1.00

3/22/10

L04 L01

finish drilling out gear leg bolt holse, drill out mount holes, start refitting mounts into fuselage, mailed check for balance of engine and prop

2.50

3/21/10

L01

drill pilot holes (upper) in gear legs, mount and start updrilling legs to 1/4

3.00

3/20/10

L04 L01

cut holes in bottom skin for gear legs, drill holes for main gear mount strut braces, rivet bottom of cross tie box, study plans for leg installation

5.00

3/18/10

cleco bottom onto cross tie box

3/17/10

sold goldwing to pay for engine, prop

3/14/10

F15

make vent door latches, install vent doors, make nose gear boot, fit rt. Main gear

3.00

3/13/10

F02 F13 F15

run out of ccc-44 flush rivets, refit rudder pedals, rivet brake cable mount, set the 3 20470-AD5 rivets in top of spar tunnel, fabricate, fit, and cleco vent doors and latches, fit seat- 1st time to sit in plane!

5.00

3/10/10

F01

rivet more on spar tunnel and rt inside flush rivets

1.50

3/9/10

F01

drill holes for brake cable thru spar tunnel, cleco and start rivetting spar tunnel and aft vertical angles and gussets, mailed deposit and order for engine and prop

2.50

3/8/10

F16-04 F02

install rudder pedals- too tight, countersink 6 holes in upper support angle F16-04, file edges at rt. Side of tunnel spar box opening(dress the edges scarring from wing install and removal)

1.50

3/7/10

L01 F16-06,04

finish updrilling main gear mounts, disassemble aft tunnel web, counter sink, deburr, start rivetting pieces to web F16-06 vertical angles and F16-04 support angle

4.00

3/6/10

fly 407EV

3/3/10

L01

start pilot drilling Rt. Main gear, update website

2.50

3/1/10

C08 L04

deburr, rivet aft seat hinge

1.50

2/28/10

C09

assemble flap drive tube, rivet rear spar carrythrough and forward seat hinge, work on brake pulley pivot link L05-11 (2 attempts), fit drill cleco flap and brake detent

5.00

2/25/10

C09 L04

cut bushing C09-05 for flap handle, drill flap handle for bolts and bushing, assemble flap handle, deburr hole for nosegear pushrod, start setting up L main gear mount, deburr forward seat hinge, clean shop

3.00

2/24/10

finsih drilling and bolt nosegear stop plate

0.50

2/23/10

sand down inside of both bushings for fork tube clearance, grind down nosegear stop plate, fit and drill one side

1.50

2/22/10

drill and tap and install set screws in nosegear bushings, drill nosegear forktube for drive horn

2.00

2/21/10

rivet top edges of root doublers, fit nosegear into bushings, test fit into motor mount, remove wings and re-hang in garage, rearrange shop

6.00

2/20/10

drill and countersink engine mount, deburr, sand down nosegear and engine mount for springs and bushing

4.00

2/16/10

F02

cut and sand down wing root doublers LR

2.00

2/15/10

fit shims and level motor mount, drill top pilot holes LR, take pictures of mount holes and email Kerry to make sure holes are not too close to edge of the SS plate

2.00

2/14/10

finish nose gear pushrod hole, test fit engine mount, mark lt and rt wing root doublers, update website

4.00

2/13/10

F02

drill main wing bolts--yeah baby-- remove straps and clamps from fuselage, wings now fully fitted

4.00

2/10/10

F02

remove aft tunnel web and supports to prepare for starting to drill spars to foreward vertical support

1.50

2/9/10

F02 F03

rivet in rear spar carry through, re-check level and squareness and adjust, cleco carry through attach angles, update web site

2.50

2/8/10

F02 F03

prime, deburr, partially cleco carry through assy., fit drill deburr shear web to lower aft fuselage cross tie

2.00

2/7/10

F02 F03

build jig to hold wing trailing edges at correct incidence

2.00

2/6/10

F02 F03

make some 3/16 to 1/4 inch pins to align rear spar attach holes in carrythrough, start fitting shear web to carrythrough, fit carry thru to rear spar attach fittings

5.00

2/5/10

F02 F03

pin main spars together, set water level on wingtips, level fuselage, measure tail to wingtip length, strap down and secure fuselage to table

4.00

2/2/10

update web site

1.50

2/1/10

F02

attempt to line ujp the 3 pilot holes in the main wing spars, found I had missed removing one cleco that was interfering with the root rib , removed cleco

1.00

1/31/10

F02

carry wings down into shop and fit into fuselage--exciting day for me!

1.00

1/30/10

move shelves in shop

3.00

1/28/10

F03-06RL

cut drill and finish R and L hand attach fittings, broke bandsaw blade

2.00

1/27/10

F03

finish pilot drill and cleco LR angle fittings on rear spar carry through

2.00

1/26/10

F02,F03

pilot drill and finish shear angle F03-08, rough cut spacer F03-04, cut 2 pieces from 1 1/2X1 1/2X3/16 angle, start working out steps for getting wings brought down into the shop for rigging, lay out pieces for rear spar carry through

2.00

1/25/10

F03-08

cut rear spar carry through shear angle from Z02-03 angle stock, review plans

1.00

1/24/10

strip paint from pushrod, assemble nose gear pushrod, clean shop, move fuselage onto worktable, move shelving against wall for clearance for fitting wings inside shop

4.00

1/23/10

C02

fabricate rudder pedal pivot blocks, strip paint on pedals and fit pedals

4.00

1/21/10

make list of extra hardware needed for center controls, updrill center flap pivot block mount, un-cleco aft spar tunnel, pilot drill flap drive mount gusset (the 1 hole I couldn't reach from outside), deburr foreward spar tunnel inside and outside(seat hinge) and fuselage crosstie box(seat hinge holes)

2.00

1/20/10

F15-05

fit center pivot block mount, gusset, pilot drill and cleco- there is 1 hole in gusset I can't reach from outside of spar tunnel

1.50

1/19/10

F15-05

remake 2 outer flap pivot phenolic blocks and drill center block, remove powder coating from flap drive, pilot drill outer blocks for attach bolts

2.00

1/18/10

work on fitting flap drive to pivot blocks- not happy with alignment of blocks, ordered phenolic, bolts, and al. sheet (for inst. Panel) from Wicks

1.50

1/16/10

F15-15

drill flap drive mount bolt holes in mount phenolic blocks, update website

2.00

1/13/10

update website

2.50

1/12/10

file out clearance hole in seat sling for control rod cover

0.50

1/10/10

finish -02 seat assembly, fit, pilot drill, cleco seat sling into cockpit, need to adjust fit for slap/brake detent mounting and control rod cover

6.00

1/9/10

work on seat sling and attach hinges

2.50

1/6/10

C09-02,-03

study plans re: landing gear, make flap and brake handles

1.50

1/5/10

C09-19, -16

read drawing revisions, make 2 -19 brackets, finish 2nd bracket, rivet flap/brake detent

2.00

1/4/10

C09

finish flap detent bracket, cut and finish brake detent bracket

2.00

1/3/10

C06, C06-08,12

cut holes in seat skin, make 1st attempt at bending control rod cover, make 2nd copy of cover, rough cut and mark flap detent bracket

5.00

1/2/10

C07

rivet lowered seat details and idler arm assembly

3.00

1/1/10

C06, C07

deburr lowered seat details, fit, drill, deburr idle arm assembly

3.00

12/29/09

C07

re-make, fit, drill, and cleco LR support channels and gussets

2.50

12/28/09

C07

remove rivets on seat belt attach bracket on -02 assembly for clearance for drilling RL seat belt attach channel onto brackets, fit and start drilling LR support channels and center support channel

2.00

12/27/09

C07

construct C07-02 cap assembly, fit, drill, cleco assembly. F24 gussets and spacers, fit,drill, cleco cap ssembly, partial deburr

5.00

12/26/09

F10, C03-06

make F10-05-08-11 clips (6 pieces), cut seat sling to size, mark cut outs for control sticks

3.00

12/25/09

F10-16

finish boring bushings for idler assembly

1.00

12/24/09

F10-06,16

cut pieces for idler assembly F10-16, make hook mount F10-06

4.00

12/22/09

C06-06, F10

finish rivetting and drilling cap assembly, clean shop, study plans, make brackets for seat belt attach- F10-05RL

1.50

12/21/09

F10, C07

cut C06-07 angle from 1X1X1/8 angle, pilot drill, fit, snd finish drill hinge half, Carly and Jason rivetted upper firewall

1.00

12/20/09

F11

fit and rivet forward tunnel zee, fit, cleco aft tunnel support and gussets

5.00

12/19/09

F10, C06

make C06-05 angle, F10-10RL, 12, 13RL, C06=-4 rear spar carry throuth channel

3.00

12/16/09

F10, C06

fit, drill, install pushrod supports, rough mark all pieces from Z02-04 channel, cut C06-12,13 , rough cut C06-05 angle

2.00

12/15/09

F11

remove aft fuselage elevater pushrod supports

1.50

12/14/09

F11

start fitting forward tunnel zee, flatten dimples made with simple dimple die, review plans for lowered seat option

1.00

12/13/09

F11

assemble and rivet fwd fuselage assembly

4.00

12/12/09

F11, P13-08RL

fit and drill lower firewall hinges (fo rcowling attach)

4.00

12/9/09

F11

deburr fwd fuselage

1.50

12/8/09

F11

deburr fwd fuselage details, counter sink and dimple, review plans for starting lower seat/center controls

3.00

12/7/09

F11

disassemble fwd fuselage, start deburring

1.00

12/6/09

F11

fit and pilot drill upper firewall, up drill complete fwd fuse assy for fasteners

2.00

12/5/09

F11

fit,pilot drill, cleco floor and firewall stiffeners and gusset and clip, start up drilling fwd fuselage

4.00

12/3/09

F11

locate and pilot drill aft tunnel web to aft wing support angles, clean work area

1.50

12/2/09

F11

finish drilling forward tunnel zee to wing attach angles, pre-fit aft tunnel web assy

1.00

12/1/09

F11

drill and cleco upper and lower lonngeron splice plates, fit and drill forward tunnel zee to floor, removed Land R aft wing attach angle to access inner tunnel zee, pilot drill holes for forward wing attach angle

2.50

11/30/09

F11

locate, drill, and cleco lower firewall, turn fuse right side up

1.00

11/29/09

F11

pilot drill upper and lower cross ties, fit firewall

1.00

11/24/09

F11

pilot drill lower cockpit skin to longerons

0.40

11/23/09

F11

pilot drill and cleco fwd fuselage onto aft fuselage, turn over assy, cleco bottom skin, drill out and re-rivet F24-09 lower crosstie- had been installed backwards, pilot drill lower skin to crosstie, added lower shelf to work table

2.50

11/22/09

F12-01L

bolt and rivet Lt side panel assy

2.00

11/19/09

F12-01L

deburr skin and all angles, reassemble, flip over, and pilot drill firewall clips and doubler

3.00

11/18/09

F12

complete Lt panel drilling thru step 22, ready to pull off table and fit doubler and firewall clips

2.00

11/17/09

F12

locate and pilot drill angles onto Lt fuse side panel

1.50

11/16/09

F13-02L

cut slots in Lt fwd longeron and phenolic sheets, drill and c/sink for holes in phenolic

2.00

11/15/09

F13-02RL

cut oblong holes in both new upper longeron pieces, re-rivet Rt longeron to panel

2.50

11/14/09

F13-02R

remove and slice upper longeron from Rt side panel, drilled holes into new angle

1.00

11/12/09

F13-02RL

realized I had mis-drilled obling holes for canopy bow, ordere 2 new angles from wicks

0.30

11/11/09

F13-02L

realized I had screwed up slots in Lt upper longeron, ordered new angle from wicks

0.30

11/10/09

F12

install bolts for engine mount, rudder pedal mt, and seat belt mt, cut naca vent into Lt fuse side panel

2.00

11/9/09

F12-01R

rivet fwd fuse cockpit side wall

1.50

11/7/09

F12

up drill fuse side panel, cut out naca vent, deburr and cleco F12-01R

3.50

11/6/09

F14-05,06 F15-06

fit and drill firewall attach angles and doubler

0.80

11/4/09

F12

pilot drill flap drive mount and seat belt clip, redrill upper motor mount with .032 space, jremake 063 angle on rudder pedal mount and pilot drill

2.00

11/3/09

F12

pilot drill Rt forwar side panel gussets, motor mounts, anfle, draw cutout for vent

2.70

11/2/09

F12

pilot drill upper and lower longerons, forward angle, rudder pedal support, for and aft attach angles, horizontal angles, gear support angles

2.00

11/1/09

F13-03RL

cut oblong holes and slots in upper longerons- found out later they w3ere wrong, c/sink and rivet upper ongerons doublers, lay out some pieces on Rt forward side panel

3.00

10/31/09

F16-03, F13-03

finish dimpling and counter sinking aft tunnel web assy, cut upper longerons and start drilling

1.00

10/27/09

F17, F16-03

dimple and rivet upper firewall assembly, updrill aft tunnel web assy.

2.50

10/26/09

F17

rivet filler box assy, fit windshield strap to upper firewall

2.50

10/25/09

F14-06RL

finish lower longerons, order new 1 in angle

1.50

10/24/09

F14-09RL

mark, cut, file, drill and finish aft wing attach angles

2.50

10/22/09

F14-01RL, F14-09RL

assemble 02,03,04 to make o1 RL assemblies, open up angles to 94 using hydraulic press at work

2.00

10/21/09

F14-03,04RL

make cowling attach hinge and firewall attach angles

1.50

10/20/09

F14-04,05,06RL

mark and cut fwd fuselage angles, upper and lower firewall attach angles

2.00

10/19/09

F14-13RL

cut, file, drill, finish horizontal angles

1.50

10/18/09

F14

pilot drill gear attach angles, cut, file,drill rudder attach angles, mark,cut, filt,drill fuselage forward angles

3.00

10/8/09

F14-11RL

cut gear attach angles

0.50

10/7/09

F14-08RL,12RL

finished forward wing attach angles, makr for drilling, finish seat belt attach angles

2.50

10/6/09

F14-08,12RL

cut one piece and finish, cut second wing attach angle, work on bending to 94, these didn't work either

2.50

10/5/09

F14-08,09

adjust pieces to 86 degrees, mark for cutting, tried working on 94 degree pieces- didn't work

1.50

10/1/09

F15-12, F14-02,03

rough cut other seat belt attach angle, lay out all 1 in angle and cut up according to cutting list in manual- F14-02RL, 07RL,11RL,F13-03RL

1.50

9/30/09

F15

make spacers F15-08, mark seat belt attach angles, rough cut one angle

1.50

9/29/09

F15

dinish rudder pedal support assemglies

2.00

9/28/09

F16-01,02,07RL

finish upper and lower motor mounts, and flap drive mounts, cut rudder pedal support angle and start bending

3.00

9/27/09

F15

mark and cut lower motor mounts RL and flap drive mounts RL

2.00

9/24/09

F15-01,04RL, F16-01

finish rudder pedal mount angles, mark pieces and drill holes for upper motor mounts

2.00

9/23/09

F15-12RL, 04RL

make angle clips, mark and drill rudder pedal mounts

2.50

9/22/09

T16-02,03

finish cutting and drilling forward tunnel zee, fit/drill aft tunnel web assy, ready to dimple and c/sink, read ahead in plans pages

3.25

9/21/09

F16-05,02

make aft tunnel angle and start on forward tunnel zee

2.50

9/19/09

F16, F17

set up table saw to rip down horizontal angle, make upper and lower forward crosstie and support angle make rt and lt vertical angles and floor and firewall stiffeners

5.50

9/18/09

F17

finish drilling for southco fasteners

1.00

9/17/09

F17

re-work flutes on upper firewall and start fitting southco fasteners

1.00

9/16/09

F17

jig up and start drill windshield bow to firewall

1.00

9/15/09

F17

finish F17-11 gusset, make upper clips, aft clip, fit/drill filler box to firewall F17-03 and fit bottom and top double

3.00

9/9/09

cut 12 ft worktable down to 6 ft

1.50

8/29/09

F18

finish rivetting turtle deck and tailcone box, bolt and torque upper vertical splices

4.00

8/27/09

F21

rivet lower #1 crosstie, rivet crosstie box, bolt and torque upper horizontal splices

1.00

8/26/09

F21

finish rivetting tail cone box, rivet turtle deck formers 5,4,3,2 and splice channel, fit crosstie box and lower crosstie 1

1.50

8/25/09

F21

start rivetting tail cone box

2.00

8/24/09

F21

finish deburring aft fuse box details, start re-assembling for rivetting

2.00

8/23/09

F23-09,11

fit fore and aft pushrod supports, deburr aft fuselage box horiz. Channels

4.00

8/22/09

F20-03RL, F20-02RL

drill former 3RL, fit/drill former 2 RL, updrill turtle deck to formers 1-5, deburr aft fuse floor and turtle deck skins RL

5.00

8/20/09

F20-03RL

file down seat belt brackets to help fit former 3

1.00

8/19/09

F20-03, F20-04

fit/drill former 4 LR, start to fit former 3, interferes with seat belt mount

1.00

8/18/09

F19

fit and pilot drill former 1 Lt and Rt, fit and drill splice plate for former 1, fit/drill attach plates to former 1, fit/drill forward clip to former 1

2.00

8/17/09

F19, F20-05

pilot drill turtle deck skin, pilot drill former 5

2.50

8/13/09

F19

rivet clips onto splice channel, start pg F19- turtle deck installation, fit turtle deck onto aft fuse box for first time

1.50

8/12/09

F20

finish drilling lower horizontasl splice plate on Rt, drill clips for crosstie box

1.00

8/11/09

F20-07,10

drilled clips onto turtledeck splce channel

0.25

8/10/09

F20-07

make splice plate for skin splice channel piece- recut channel and pilot drill to Rt turtle deck skin (cut channel backwards)

1.50

8/5/09

F21, F23-05, F24-01

re-fit and drill cross tie box, fit and drill seat belt brackets

2.00

8/4/09

F21, F22-02,F24-01

fit and drill shear web and cross tie box

1.50

8/3/09

F21

start fitting splice plates, fit aft shear web assy. Into place

1.00

8/2/09

F21

fit spring mount, aft lower angle, forward lower angle and bulkhead, drill aft upper angle

2.50

8/1/09

F21-02

fit, pilot drill and up drill upper aft cross ties, up drill lower aft cross ties, file out clearance for tail main spar to upper longerons, review plans

3.00

7/31/09

F21

set up, fit and pilot frill aft lower cross ties and bottom skin

3.00

Oshkosh Break

7/22/09

F21-02

found tail spring mount and made spacer, fitted and drilled tail spring mount to aft channel and vertical fin main spar

1.50

7/21/09

search through workshop for F23-01 tail spring mount- didn’t find it - crap!

1.50

7/20/09

widen table at one end and set up aft fuselage sides onto table

2.00

7/16/09

F24-02,3,4

cut out upper cross ties 2,3,and 4

0.75

7/15/09

F25-01R

assemble and rivet Rt aft side panel

1.00

7/14/09

F25-01L

finish rivetting Lt aft side panel assy.

0.30

7/13/09

F23-03,06, F24-01

rivet rear shear web and seat belt webs, start rivetting Lt aft skin, rivet fairlead assys. To vertical channels

1.50

7/7/09

F19, F21

read plans

0.50

7/6/09

F20-11,12

cut and drill forward and aft clip

0.40

7/5/09

F20-06,-07-10

cut clips and pieces

1.40

6/16/09

F22-05, F22-04, F22-02, F22-06

finish aft angle, cust and finish 04 angle, updrill aft shear web assy., cut/finish forward angle

2.00

6/15/09

F23-02

make 2 F23-12 clips, drill 1 1/2 hole in aft angle

0.60

6/14/09

F23-02,9,11

drill holes for pushrod support, start/finish bulkhead

1.00

6/13/09

F23-05RL

drill L and R seat belt mount angles

0.30

6/10/09

F23-04

meark, cut, and finish aft lower mount angle

1.00

6/8/09

F23-03

cut and finish lforward lower mount angle

1.00

5/30/09

F24-01

finish drilling cross tie box, dissasemble and deburr

1.00

5/29/09

F24-01

flip over cross tie box and clamp down for drilling bottom

0.50

5/28/09

F24-10,11,12,13 F24-01

set up cross-tie box and drill top side to channel F11-12

1.00

5/27/09

F24-11,12

cut forward and aft cross tie box channel pieces, drill extra holes in lower cross tie box skin

1.50

5/26/09

F24-07,6,5

cut and finish lower cross ties 1,2,3

1.50

5/19/09

F24-09,08

finish cut , cut and pilot drill #4 and 5 lower cross tie and finish

1.25

5/18/09

F24-09,8,7,6

rough cut lower cross ties from stock

0.50

5/17/09

F25-01R,L F24

updrill skin-longerons and vertical pieces, ready to deburr and rivet, search online for larger bushings and order from Wicks, deburr longerons, brackets, and vertical pieces, lay out angle stock for F24

2.50

5/14/09

F25-01R F26-02R, 03R F26-08

fit and pilot drill 07,06,05,04R splice plates onto longerons

0.75

5/13/09

F25-01R F26-02R, 03R F26-08

fit and pilot drill upper and lower longerons to skin, fit rudder stop plate

1.50

5/12/09

F26-06L, 07L

fit and pilot drill horiz and vertical lower splice plates

1.00

5/11/09

F26-05L, 04L F26-08L

fit upper horizontal and upper vertical splice plates and pilot drill, fit and pilot drill rudder stop plate

0.75

5/7/09

clean downstairs, vacuum basement incl shop

5/6/09

F25 F26-01L

fit vertical cahhels to skin, fit fairlead assemblies

1.50

5/5/09

F25-01 F26-01

Drill skin to upper and lower longerons

1.50

5/2/09

F26-01 RL F26-02,03RL

mark aft side skins for rudder cable hole and 4" access holes, cut cable slots L,R, finish angles on fronts of longerons F26-03,02RL , drill 4" access holes in side skins and bend 14 degree bend on forward edge of side skins

3.00

4/30/09

F26-06,05 F26-04 F26-03,02

bend and chanfer 06 and 05 splice plates, chamfer 04 plate, cut upper and lower longerons to length

1.00

4/29/09

F27-01RL F26-08 F27-07

finish vertical pieces 01RL for aft fuselage sides, make stop plates, bend lower splce plates and finish

1.00

4/28/09

F27-02,3,4 R,L F27-01R,L

finish 6 vertical pieces, mark and pilot drill and mark notches for F27-01RL

2.50

4/27/09

F27-02,03,04

notch all 6 vertical pieces, make templates for details A,B pilot drill lower ends, detail B

1.50

4/25/09

F27-01RL

cut to finished size

0.50

4/24/09

F27-04RL , F27-03RL, F27-02RL

cut all F27-02,03,04 cut all pieces to finished length

1.50

4/23/09

F27-10

study plans, find Z03-04 channel

0.50

4/22/09

F27-10 F27-05L,R

finish fairlead assemblies, mark and cut F27-05LR and finish pieces

0.75

4/21/09

F27-10

buy forstner bits, drilled 3/4 holes in fairlead blocks, finished one F27-09 assy.

0.90

4/20/09

F27-10

cut out finished mount blocks (4) and pilot drill for holes

4/16/09

W02-01L

finish fitting wing tip and light base

0.30

4/15/09

W02-01L

start fitting wing tip

1.00

4/14/09

W02-01L

vacuum out rivets from wing interior, clean, re-rivet skins- wing is closed up!

1.00

4/13/09

W02-01L

drill out approx. 160 rivets on upper spar cap and 3 rows on LE and TE skins

2.50

4/12/09

W02-01L

flip wing, level, cleco , rivet lower aft skin, slip wing, rivet upper aft and LE skin, discovered I had overlapped aft skin over LE skin on top of wing

2.00

4/11/09

W02-01L

final torque Rt. Bellcrank, deburr Rt forward root rib, deburr Rt. Flap hinge, rivet rt. Hinge and rt. Lower aft skin

5.00

4/9/09

W02-01L

finish deburring aft ribs, drive, drill out and redo 2 solid rivets to ribs 1 and 2, cleco upper aft skin

2.00

4/7/09

W23-01L W02-01L W18-01L

finish dimpling lower LE skin, install nutplates for AOA mount, finish devvurring all parts for wing skins

1.50

4/6/09

W02-01L

dimple upper LE skin

0.50

4/5/09

W02-01L

updrill, deburr LE ribs, deburr spar cap, rear spar, inside upper edge aft ribs, install 2 solid rivets in ribs

5.00

4/1/09

W02-01L W23-07L W23-05L

fit, drill, deburr tubing support brackets for AOA ribs 1-4, fit and drill AOA mount plate, deburr lower inner LE skin at spar cap, devurr lower outer spar cap

1.50

3/31/09

W02-01L W07-01L W19-02L

devurr aft lower skin complete, drill tie-down bracket hole

1.50

3/30/09

W05-02L W02-01L

fit and drill hinge for flap, deburred and fit to updrill

1.50

3/29/09

W17-01L

deburr upper aft skin and wing walk, flip wing, drill root ribs to skin

2.00

3/28/09

W07-01L W20-02L W20-03L

fit, drill, deburr root ribs, mark lower forward skin for location of AOA

2.50

3/26/09

Flew N407EV

3/25/09

W07-01L

start pilot drilling aft root rib

3/24/09

W07-01L

removed upper aft skin, mark lower aft skin for tie-down hole, fit and finall drill bellcrank support holes in lower aft skin, clean work area

1.50

3/23/09

W07-01L

fit aileron hinge and pilot drill, test fit aileron

1.50

3/22/09

W19-02L W19-01L W06-06L

updrill lower aft skin and spar cap, drill bellcrank support to upper skin, cut hinge for flap, flip wing over to top, start drilling aileron hinge, updrill upper skins to sparcap

4.00

3/18/09

W02-01L

updrill wing walk area on top, flip wing over to bottom

0.50

3/17/09

W02-01L

finish pilot drilling upper LE skin-rib, up drill aft upper skin-rib except doubler, clean up work area

2.00

3/15/09

W02-01L W18-01L

finish drilling lower LE skin to ribs, flip over wing to top

1.50

3/12/09

W02-01L

finish drilling lower aft skin to main spar cap

0.40

3/11/09

W02-01L W19-02L

continue drilling lower skin to main spar cap

1.30

3/10/09

W02-01L W19-02L

drill lower aft skin to ribs, rear spar, start main spar cap drilling

2.00

3/9/09

W02-01L W07-01L W19-02L

flip wing, level, align, start pilot drilling lower skin to ribs

1.00

3/8/09

W19-01L

start drilling spar cap for upper aft skin and finish upper aft

1.50

3/7/09

W19-01L

drill upper aft skin

1.00

2/19/09

W02-01L W19-01L

pilot drill upper aft skin

1.00

2/18/09

W02-01L

levela nd square wing, clamp upper aft skin

1.00

2/17/09

W12-01L W13-01L W02-01L

deburr and rivet rear spar onto ribs, level wing on bench to prep for pilot drilling upper aft skin to ribs

1.50

2/16/09

W21-10L W13-01L W02-01L

rivet bell crank assy to rib #9, fit rear spar

1.50

2/15/09

W05-05L W02-01L

rivet ribs to main spar ribs 1-12

2.00

2/12/09

grind down riveter for angle

0.50

2/10/09

W05-05L W02-01L

deburr, drill hole for wiring, flatten and mark centerline for ribs 8-12, clecoed to spar for rivetting

1.00

2/9/09

W05-05L W02-01L

deburr holes in ribs for spar, drill holes for wiring, flatten ribs and mark centerline for ribs 1-7, final clecoed ribs to spar

1.50

2/4/09

W01-01L

dit and drill ribs onto main spar

1.00

1/31/09

W14-02L W08-01L

drill center spacers onto main spar

1.00

1/22/09

W04-01L

Lt aileron assy.- deburr all pieces, primer contact surfaces, cleco and rivet assembly

2.00

1/21/09

W06-01L

finish deburring ribs, skin, hinge, primer mating surfaces, finish rivetting

1.50

1/20/09

W06-01R W06-01L

rivetted rt flap assy. Deburr left skins, ribs

1.75